Truflo® TKW In-Line Paddle Wheel Flow Meter

The Truflo TKW | TK3W Series is a “blind” (no numeric readout) in-line paddle wheel flow meter sensor designed for rugged, long-life flow measurement and straightforward signal integration. Built on the ShearPro® contoured paddle wheel design, it reduces turbulence and drag (up to 78% less than older flat paddle geometries), improving longevity while maintaining stable measurement performance. The sensor operates across a wide dynamic flow range of 1–33 ft/s (0.3–10 m/s) and is designed to measure liquid flow in full pipes. A bright LED indicator provides simple local status/indication without the complexity of a full display.

Designed for industrial and corrosive environments, the TKW | TK3W Series combines chemical-resistant materials (PVC, PP, PVDF, and 316 stainless steel) with NEMA 4X/IP66 environmental protection and low pressure drop. Output flexibility is a key advantage: the platform supports NPN pulse, 4–20 mA, and voltage outputs (model dependent), including combinations such as 4–20 mA + pulse via M12 connection options. Wear-resistant wetted components—including an ETFE (Tefzel®) paddle and zirconium ceramic rotor pin/bushings—help extend service life, and the series includes a lifetime warranty on the paddle wheel assembly (per product statement).

Key Product Highlights — Truflo TKW

1) “Blind” Simplicity with LED Indication

  • Blind unit design for applications that don’t require a numeric display
  • Bright LED indicator for quick visual confirmation/status
  • Pre-programmed for fast installation with no programming required

2) Flexible Outputs: Pulse, 4–20 mA, and Voltage

  • Supports NPN pulse output for flow signaling/totalization
  • Supports 4–20 mA output for PLC/DCS analog flow input
  • Supports voltage output (e.g., 0–5 V options) depending on configuration
  • Options include 4–20 mA + pulse wiring via M12 (where equipped)

3) High-Accuracy Sensing with Wide Operating Range

  • ±0.5% of full-scale linearity and ±0.5% repeatability @ 25°C (77°F)
  • Wide operating velocity range: 1–33 ft/s (0.3–10 m/s)
  • Suitable for full-pipe liquid flow measurement

4) ShearPro® Paddle Wheel Durability and Wear Resistance

  • Contoured ShearPro® profile reduces turbulence and increases longevity
  • ETFE (Tefzel®) paddle wheel provides strong chemical and wear resistance
  • Zirconium ceramic rotor pin/bushings (ZrO2) provide high wear resistance and reduced fatigue stress

5) Corrosion-Resistant Construction for Harsh Environments

  • Body material options: PVC (dark), PP (pigmented), PVDF (natural), and 316 SS
  • NEMA 4X / IP66 environmental protection with low pressure drop
  • True-union design (½”–2″) and flanged versions (3″–4″) for service-friendly installation

Technical Specifications

ParameterSpecification
Product TypeIn-line paddle wheel flow meter sensor (blind) with LED indicator
Operating Range1–33 ft/s (0.3–10 m/s)
Pipe Size Range¼”–4″ (¼”–¾” SS only)
Linearity (Accuracy)±0.5% of full scale @ 25°C (77°F)
Repeatability±0.5% of full scale @ 25°C (77°F)
Wetted Body MaterialsPVC, PP, PVDF, 316 SS
Seal MaterialsFKM (standard), EPDM (optional), FFKM/Kalrez® (optional)
Rotor Pin / BushingsZirconium ceramic (ZrO2)
Paddle / RotorETFE (Tefzel®), ShearPro® contoured design
OutputsNPN pulse, voltage, 4–20 mA (model dependent)
Frequency (nominal)49 Hz per m/s; 15 Hz per ft/s
Supply Voltage9–30 VDC ±10% regulated
Supply Current<1.5 mA @ 3.3–6 VDC; <20 mA @ 6–24 VDC
Enclosure RatingNEMA 4X / IP66
Local IndicationBlind with LED indicator (no numeric display)
Pressure/Temperature (Non-Shock)PVC: 180 psi @ 68°F; 40 psi @ 140°F. PP: 180 psi @ 68°F; 40 psi @ 190°F. PVDF: 200 psi @ 68°F; 40 psi @ 240°F. 316 SS: 200 psi @ 180°F; 40 psi @ 300°F.
Operating TemperaturePVC: 32–140°F (0–60°C); PP: -4–190°F (-20–88°C); PVDF: -40–240°F (-40–115°C); 316 SS: -40–300°F (-40–148°C)
Standards & ApprovalsUL, NSF, CE, RoHS compliant
NotesK-factor is pre-programmed; M12 wiring/output options available on select units

Suitable Applications — Truflo TKW

The TKW | TK3W Series is ideal for installations where a local numeric display is unnecessary, but reliable flow sensing and robust signal outputs are required for automation and monitoring. Its rugged enclosure, chemical-resistant materials, and multiple output options make it a strong fit for skid systems and industrial environments.

  • PLC/DCS flow monitoring using 4–20 mA or voltage output
  • Flow/no-flow verification and permissive logic using pulse output
  • Chemical dosing and metering skids where remote indication is preferred
  • Water and wastewater treatment systems requiring rugged sensors (IP66/NEMA 4X)
  • Corrosive chemical transfer and recirculation lines
  • OEM equipment needing a pre-programmed, “blind” sensor with configurable outputs
  • Installations where panel/HMI provides the primary display and local numeric readout is not required

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